All-State Industries, Des Moines, IA Conveyor Belting, Plastic, Urethane & Rubber Industrial Solutions
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Custom Made Urethane Parts Custom Made Urethane Parts - CAST URETHANE MANUFACTURING PROCESS
 
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Materials
50 Shore A
65 Shore A
70 Shore A
83 Shore A
91 Shore A
93 Shore A
50 Shore D
60 Shore D
73 Shore D
73 Shore D Molyfilled
Process
Cast Urethane Manufacturing Process
Urethane to metal bonding
Secondary Operations
Tooling / Molds
Urethane Product
Development / Design
Benifits / Solutions
Polyurethane Floormats
Documentation
Material Data Sheets
A Reaction Injection Molding (RIM) process is used to manufacture cast urethane parts. All-State Industries Inc process many different types of pre-polymers and extenders. A pre-polymer urethane and a cross linking extender are dynamically mixed together at a specific ratio, this ratio is PLC controlled. Colors are directly injected into the parts at the mixing head. The raw materials are injected under low pressure through a hose into a heated mold. Once the material has cured the parts are de-molded from the tool. The finished parts are then post cured for 16 hours. Once the parts are fully cured they are manually trimmed and assembled if required.
 
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Urethane molds being cast. PLC control.
 
 
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